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Disassembly – Remove Ball Cap Assembly
February 28, 2017 21:36At the top of the pump, using an 8mm Allen wrench, unscrew and remove four (Item 4) bolts and four (Item 5) lock washers removing the (Item 6) ball cap assembly. NOTE: Lightly tap the end of the A...

Disassembly – Remove Outlet Body
February 28, 2017 20:05Remove (Item 6) outlet body from the (Item 9) tube and the three (Item 10) tie rods. Remove the (Item 7) gasket from the bottom of the (Item 6) outlet body.

Disassembly – Remove Nuts
February 28, 2017 18:44Place the complete pump assembly into the vice by the (Item 6) outlet body and secure. Note: Be sure to position the fasteners away from the vice to allow easy access to the fasteners. Note: Do no...

Disassembly - Remove Adapter
February 28, 2017 15:00While pump is still in the vice loosen and remove the (Item 70) adapter using an adjustable wrench with a capacity of 1 ¾" minimum.

Disassembly – Studs & Solvent Cup
September 14, 2016 19:39Remove the three (Item 10) studs (tie rods) along with the bottom (Item 14) retainer ring and set aside. Remove (Item 1) solvent cup by pulling it or gently tapping with a soft mallet. Pull (Item 6...

Disassembly – Disassemble Ball Cap Assembly
February 28, 2017 21:36From the bottom of (Item 6) ball cap; remove and discard two (Item 15) o-rings; remove two (Item 27) upper seats; remove and discard two (Item 28) o-rings; remove two (Item 14) balls.

Disassembly – Remove Tie Rods
February 28, 2017 20:05Loosen the three (Item 11) nuts with a 15/16" box/open end wrench and unthread and remove the three (Item 10) tie rods. NOTE: Use a soft mallet and gently tap the end of the wrench to assist in lo...

Disassembly – Remove Packing Nut and Disassemble Outlet Body
February 28, 2017 18:45Continue to unthread and remove the (Item 1) solvent cup from the (Item 6) outlet body. From the (Item 2) packing nut, remove: (Item 38) Gasket (Item 43) Wave spring (Item 53) Male packing washer ...

Disassembly - Remove Plunger Rod Assembly
February 28, 2017 15:01Starting from button end of plunger, gently pull up and remove (Item 26) plunger and components from the pump.

Disassembly – Material Tube
September 14, 2016 19:41Remove the (Item 9) material tube and (Item 26) plunger rod assembly from the (Item 19) ball guide and the (Item 15) Foot Valve Body.